Fundamentals · Lesson 2
Lab Safety and Earning Tool Access
Nothing in this room is locked away from you. It is waiting for you to earn it.
- Grades 7 to 12
- Time 2 class periods
- Difficulty Beginner
Most school labs work by keeping students away from the good equipment. This one does the opposite. There is a laser cutter, two 3D printers, robots and a shelf of kits, and every one of them is something you can earn the right to use on your own projects, during class and during academic time. The trade is simple. You learn how each machine hurts you, you prove you can shut it down safely, and then it is yours.
What you'll learn
- The seven rules that apply to every tool in this room
- How a safety check works and what it unlocks
- The specific way each machine can hurt you or itself
- The one material that must never go in the laser cutter
- What to do when something goes wrong, and why reporting it protects you
What you need
- Yourself, in the room, paying attention. This lesson happens at the machines.
- Long hair tied back and loose sleeves pushed up before you touch anything
Day 1
The rules and the deal
Goal: by the end of today you know the seven rules without looking, you know how each machine can hurt you, and you know what you have to do to unlock each one.
Step 1: The deal
Straight from your syllabus, which you already signed:
Read that second sentence again. A safety check is not a test you can fail and be finished with. It is a short conversation at the machine, and you can take it again.
Safety checks are graded, under Informal Assessments. They are worth doing properly for that reason alone, and for the better reason that the Glowforge is genuinely more fun than anything else in this building.
Step 2: What each check unlocks
| Tool | What you pass first | Then you may |
|---|---|---|
| 3D printers MakerBot, Formlabs | Printer safety check | Slice and queue your own prints in class and during academic time |
| micro:bit and Raspberry Pi | Handling and power check | Sign out a kit for a project |
| RoboMaster | Driving and battery care check | Build, drive and program it for your own projects |
| Glowforge laser cutter | Independent learning certification | Cut your own designs, with an adult in the room |
Step 3: The seven rules
These cover every tool in the room. They are quoted from your syllabus word for word.
- Tie back long hair and push up loose sleeves before using anything that spins, cuts, or heats.
- Eye protection when cutting or soldering.
- Never leave a running machine unattended, never reach into a printer that is moving, and never override a lid switch or guard.
- The laser cutter is only used with an adult in the room.
- Charge batteries at the charging station, in view, not overnight.
- Report damage, a burn smell, or an injury right away. You will not be in trouble for reporting something. You will be for hiding it.
- Breaking a safety rule on purpose costs you tool access and earns a 0 for the day. Getting access back means retaking the check.
Step 4: How each machine hurts you
Not to frighten you. Knowing the specific hazard is what lets you work confidently instead of nervously.
| Machine | The actual hazard | What you do about it |
|---|---|---|
| MakerBot | The nozzle runs around 200°C and the build plate is heated. The gantry moves without warning. | Hands out while it moves. Let the plate cool before removing a print. Use the scraper, away from your other hand. |
| Formlabs | Liquid resin irritates skin and can sensitize you to it permanently. The wash uses isopropyl alcohol, whose vapor is flammable. | Nitrile gloves for anything wet, every time. Keep the IPA bottle closed. Wash skin with soap and water immediately on contact. |
| Glowforge | A laser strong enough to burn wood, and a real fire risk. Some materials release poison gas. | Adult in the room. Lid stays shut. You stay and watch it. Approved materials only. |
| RoboMaster | Fires gel beads, and carries a battery that can vent or catch fire if damaged. | Eye protection during blaster events, never aim at a face, charge at the station, report a swollen or damaged battery. |
| micro:bit, Pi, CrowPi | Low risk. Mostly damage to the board from static or wrong power. | Hold boards by the edges. Power down before rewiring. Check voltage before plugging anything in. |
Step 5: The material that must never go in the laser
Two more on the never list, for different reasons.
- Galvanized metal. Also releases hazardous gases when cut or engraved.
- Shiny soft metals, meaning copper, chrome, gold, silver and brass. These reflect the beam instead of absorbing it, which Glowforge warns "can be hazardous to people and damage your Glowforge."
Step 6: Now make the call
Eight situations. Carry on, or stop?
Before you leave today
A progress check, not the hand-in. The full submission list is at the end.
- You can recite the seven rules without looking
- All eight situations judged
- You know which material must never go in the Glowforge, and why
Day 2
Earn your first check
Goal: by the end of today you have passed at least one safety check and unlocked a tool you can use on your own projects.
Step 1: What a check actually looks like
It takes about five minutes and it happens at the machine, not on paper.
- Mr. Krigger shows you the tool and the parts that matter
- You run it, with him watching
- You shut it down safely and put it back the way you found it
- He asks you a few questions, including at least one about what you would do if something went wrong
Step 2: Track your own access
Tick these as you pass them. This page remembers on your own device, and Mr. Krigger keeps the real record.
- Printer safety check, unlocks slicing and queueing your own prints
- Handling and power check, unlocks signing out a micro:bit or Pi kit
- Driving and battery care check, unlocks building and programming a RoboMaster
- Glowforge certification, unlocks cutting your own designs with an adult in the room
Step 3: Write the shutdown
Pick the tool you got checked out on and write the shutdown procedure from memory, in order, as if for somebody who has never touched it.
Base · everyone
The steps to safely finish and leave the machine, plus the one thing a person is most likely to get wrong.
Stretch · required for HS, bonus for MS
Add the emergency version. What you do if it starts smoking, jams, or a part comes loose mid-run. Say where the power is and who you tell.
Before you leave today
A progress check, not the hand-in. The full submission list is in the Turn in tab.
- At least one safety check passed
- Your shutdown procedure written from memory
- High school: the emergency version too
What you turn in
The whole list. Every item comes out of an activity you already did.
- The seven rules, written in your own words. Not copied. If you can only manage five from memory, hand in five and say so.
- Screenshot of your situations score, plus one sentence on any you got wrong.
- Which check you passed and which tool it unlocked.
- Your shutdown procedure, written from memory. High school also submits the emergency version.
- Reflection, 3 to 5 sentences: which machine do you most want access to, and what is the thing about it you are most careful of?
Handing it in
Two things to hand in, not one
1 · The assignment
Everything on the previous screen goes here, as file uploads.
- Open Lab Safety and Tool Access in Schoology
- Click Submit Assignment
- Click Upload
- Select all your files at once, then Submit
2 · The exit ticket
A separate item in Schoology, taken in class. Short quiz on this lesson, graded on its own.
The safety check itself is graded separately again, when you pass it.
Vocabulary
| Term | What it means |
|---|---|
| Safety check | A short demonstration at the machine that unlocks it for your own use. Graded, and retakeable. |
| Guard | A cover or switch that stops a machine when it is opened. Overriding one is the fastest way to lose access. |
| Build plate | The surface a 3D print is built on. Heated on the MakerBot, so it stays hot after the print ends. |
| Resin | The liquid a Formlabs printer builds from. Irritates skin, and repeated contact can sensitize you permanently. |
| IPA | Isopropyl alcohol, used to wash resin prints. Its vapor is flammable, so bottles stay closed. |
| PVC and vinyl | The plastic that must never go in the laser cutter. Releases chlorine based gas. |
| Sensitize | To develop a permanent allergic reaction to something after repeated exposure. Why gloves are not optional. |
| Venting | What a damaged lithium battery does before it burns. Swollen means damaged. |